Classification of poison inhalation hazard materials into severity groups

Approximately 1.5 billion tons of hazardous materials (hazmat) are transported in the US annually, and most reach their destinations safely. However, there are infrequent transportation accidents in which hazmat is released from its packaging. These accidental releases can potentially affect the health of the exposed population and damage the surrounding environment. Although these events are rare, they cause genuine public concern. Therefore, the US Department of Transportation Research & Special Programs Administration (DOT- RSPA) has sponsored a project to evaluate the protection provided by the current bulk (defined as larger than 118 gallons) packagings used to transport materials that have been classified as Poison Inhalation Hazards (PIH) and recommend performance standards for these PIH packagings. This project was limited to evaluating bulk packagings larger than 2000 gallons. This project involved classifying the PIH into severity categories so that only one set of packaging performance criteria would be needed for each severity category rather than a separate set of performance criteria for each individual PIH. By grouping the PIH into Hazard Zones, Packaging Groups and performance standards for these Hazard Zones can be defined. Each Hazard Zone can correspond to a Packaging Group or, as in 49CFR173 for non-bulk packagings, one Packaging Group may cover more than one Hazard Zone. If the packaging groups are chosen to correspond to the classification categories presented in this report, then the maximum allowable leak rates used to define these categories could be used as the maximum allowable leak rates for the performance oriented packaging standards. The results discussed in this report are intended to provide quantitative guidance for the appropriate authorities to use in making these decisions.