Stratified production process: sensitivity of detecting a single stratum shift

The commitment to statistical process control programmes is becoming commonplace in US industry. However, some companies are experiencing failure of these programmes, particularly in multi‐strata (population) production processes. Even if such a process is in a state of statistical control, there is a high likelihood that one or more strata could drift away from the target owing to an assignable cause. The success of a QC programme depends on the ability of a quality control practitioner to detect this shift with a greater statistical power (sensitivity) and take corrective actions. Addresses the problem faced by the multi‐strata production process of a local manufacturing company in detecting a single stratum shift from the target with a high level of sensitivity. Proposes the selection of an appropriate sampling method (stratified or random) to have a strong bearing on the relative sensitivity of detecting the above shift in a single stratum. Develops power curves for the above mentioned process under stratified and random sampling scenarios, when a shift occurs in a single stratum. Examines the relationship of sample size to the threshold level of the stratum shift and the preferred sampling method.