Towards autonomous learning and optimisation in textile production: data-driven simulation approach for optimiser validation

Abstract The textile industry is a traditional industry branch that remains highly relevant in Europe. The industry is under pressure to remain profitable in this high-wage region. As one promising approach, data-driven methods can be used for process optimisation in order to reduce waste, increase profitability and relieve mental burden on staff members. However, approaches from research rarely get adopted into practice. We identify the high dimensionality of textile production processes leading to high model uncertainty as well as an incomplete problem formulation as the two main problems. We argue that some form of an autonomous learning agent can address this challenge, when it safely explores advantageous, unknown new settings by interacting with the process. Our main goal is to facilitate the adoption of promising research into practical applications. The main contributions of this paper include the derivation and formulation of a probabilistic optimisation problem for high-dimensional, stationary production processes. We also create a highly adaptable simulation of the textile carded nonwovens production process in Python that implements the optimisation problem. Economic and technical behavior of the process is approximated using both Gaussian Process Regression (GPR) models trained with industrial data as well as physics-motivated explicit models. This ’simulation first’-approach makes the development of autonomous learning agents for practical applications feasible because it allows for cheap testing and validation before physical trials. Future work will include the comparison of the performance of different agent approaches.