An optimal singularity-free motion planning method for a 6-DOF parallel manipulator

Purpose This paper aims to present a method of optimal singularity-free motion planning under multiple objectives and multiple constrains for the 6-DOF parallel manipulator, which is used as an execution mechanism for the automated docking of components. Design/methodology/approach First, the distribution characteristics of the Jacobian matrix determinant in local workspace are studied based on the kinematics and a sufficient and necessary condition of singularity-free path planning in local workspace is proposed. Then, a singularity-free motion path of the end-effector is generated by a fifth-order B-spline curve and the corresponding trajectories of each actuator are obtained via the inverse kinematics. Finally, several objective functions are defined to evaluate the motion path and an improved multi-objective particle swarm optimization algorithm-based on the Pareto archive evolution is developed to obtain the optimal singularity-free motion trajectories. Findings If the initial pose and the target pose of the end-effector are both singularity-free, a singularity-free motion path can be planned in the local workspace as long as all the values of each pose elements in their own directions are monotonous. The improved multi-objective particle swarm optimization (IMPSO) algorithm is effective and efficient in the optimization of multi-objective motion planning model. The optimal singularity-free motion path of the end-effector is verified in the component docking test. The docking result is that the movable component is in alignment with the fixed one, which proves the feasibility and practicability of the proposed motion path method to some extent. Originality/value The proposed method has a certain novelty value in kinematic multi-objective motion planning of parallel manipulators; it also increases the application prospect of parallel manipulators and provides attractive solutions to component assembly for those organizations with limited cost and that want to find an option that is effective to be implemented.