Combining system dynamics and multi-objective optimization with design space reduction

Purpose – The purpose of this paper is to introduce an effective methodology of obtaining Perot-optimal solutions when combining system dynamics (SD) and multi-objective optimization (MOO) for supply chain problems. Design/methodology/approach – This paper proposes a new approach that combines SD and MOO within a simulation-based optimization framework for generating the efficient frontier for supporting decision making in supply chain management (SCM). It also addresses the issue of the curse of dimensionality, commonly found in practical optimization problems, through design space reduction. Findings – The integrated MOO and SD approach has been shown to be very useful for revealing how the decision variables in the Beer Game (BG) affect the optimality of the three common SCM objectives, namely, the minimization of inventory, backlog, and the bullwhip effect (BWE). The results from the in-depth BG study clearly show that these three optimization objectives are in conflict with each other, in the sense that a supply chain manager cannot minimize the BWE without increasing the total inventory and total backlog levels. Practical implications – Having a methodology that enables effective generation of optimal trade-off solutions, in terms of computational cost, time as well as solution diversity and intensification, assist decision makers in not only making decision in time but also present a diverse and intense solution set to choose from. Originality/value – This paper presents a novel supply chain MOO methodology to assist in finding Pareto-optimal solutions in a more effective manner. In order to do so the methodology tackles the so-called curse of dimensionality by reducing the design space and focussing the search of the optimization to regions of inters. Together with design space reduction, it is believed that the integrated SD and MOO approach can provide an innovative and efficient approach for the design and analysis of manufacturing supply chain systems in general.