Ford welds a winner

Purpose – To report on the design and development of a robotic automobile aluminium frame welding system. Design/methodology/approach – The customer contracted with a team of suppliers, each with unique skills and products necessary for welding thin aluminium framing. The team employed simulation to help in the design process to avoid problems and to speed the time to complete. Findings – Careful planning, detailed simulation and attention to details helped insure that working production systems was in service to meet a tight deadline. Practical implications – Companies looking to develop welding systems for structures from aluminium or other materials can learn from the benefits of a team approach to complex application development. As the auto industry moves to more use of lightweight materials such as alumnus, successful automation of its welding will be ever widely appreciated. Originality/value – Any user planning an automated aluminium frame welding system can learn from the success of Ford Motor and its welding system design partners. Careful planning and teamwork can help in meeting production and timetable goals.