Machine Learning Predicts Electrospray Particle Size

Electrospraying (ES) is a state-of-the-art processing technique with the promise of achieving key nanotechnology and contemporary manufacturing needs. ES can produce particles with different sizes, morphologies, and porosities by tuning a list of experiment parameters. However, this level of precision demands an exhaustive trial-and-error approach, at high costs and heavily relies on processing expertize. The present study demonstrates how machine learning (ML) can expedite the optimization process by accurately predicting particle diameter, for both nano- and micron-sized particles. This was achieved by constructing an informative electrospraying database containing 445 records from the literature, followed by the development of predictive ML models. Feature engineering techniques were explored. The top two models were XGBoost and Random Forest (RF), which yielded root-mean-squared errors (RMSE) of 3.91 μm and 6.19 μm evaluated by 5-fold cross-validation (CV), respectively. These models were experimentally validated in-house with different combinations of experiment parameters, where RMSE between the predicted and actual particle size was found to be 1.30 μm for the XGBoost model and 1.62 μm for the RF model. Therefore, it was concluded that data generated by the ES literature, in addition to being both cost- and material-free, can yield high-performing ML models for predicting particle size