Mixture reliability analysis of a product consisting of new and remanufactured components

Purpose The rapid increase in importance of the remanufacturing operation in the present scenario is just because of its ability to retrieve the functional value of the End-of-Use or End-of-Life products which is as good as the original product. However, customers are still concerned about the reliability of the remanufactured product which is considered as one of the major problems in the area of remanufacturing. The purpose of this paper is to study and analyse the behavioural pattern of the mixture failure rate of a remanufactured product. Design/methodology/approach In order to analyse the behavioural pattern of the mixture failure rate, different proportions of new and remanufactured products are mixed. In this paper, a two-parameter Weibull distribution is used to observe the mixture failure rate characteristics. Also, the mixture failure rate of the remanufactured product is evaluated under two conditions, that is when the shape parameter of new and remanufactured components is the same and when the shape parameter values are different. Findings From the analysis, it is observed that the mixture failure rate is always decreasing in nature when the shape parameter values are same. In that case, the value of the mixture failure rate depends only on the proportion of the new components. When the shape parameter values are different, the mixture failure rate characteristics depend upon the shape parameter value of the remanufactured product. Originality/value The results of the research can be applied to any remanufactured automotive product. This study also shows the behavioural characteristics of the mixture failure rate of a remanufactured product at different mixture proportions.